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WHAT IS THE DIFFERENCE BETWEEN A SPHERE REFINER AND A STONE REFINER FOR CHOCOLATE PROCESSING?

The ball refiner and the stone refiner are two types of machines used in the chocolate industry to refine and conching chocolate, but they differ in the grinding materials they use and in some aspects of their operation. Here are the key differences between the two:
  1. Grinding materials:
  • Sphere Refiner: Uses stainless steel, ceramic or glass spheres as the grinding media. The spheres rotate inside a chamber together with the chocolate mass, grinding and refining the cocoa and sugar particles in the chocolate.
  • Stone refiner: Uses granite or marble stones as the grinding medium. The stones rotate and grind the chocolate mass, which helps to refine the particles and smooth the texture of the chocolate.
  1. Resulting texture:
  • Sphere Refiner: Tends to produce a smoother, silkier chocolate due to the action of the spheres achieving a finer, more uniform grind.
  • Stone Refiner: Can produce chocolate with a slightly more grainy texture compared to the sphere refiner, but still produces a well-refined chocolate.
Refining speed:
  • Sphere Refiner: Tends to refine chocolate faster compared to the stone refiner due to the more aggressive grinding action of the spheres in the grind.
  • Stone Refiner: May require more time to achieve the same level of refinement due to the slower grinding action of the stones.
Maintenance and cleaning:
  • Sphere refiner: Requires less maintenance in terms of replacing grinding media (spheres) and is easier to clean.
  • Stone refiner: Stones can wear out over time and may require periodic replacement. Cleaning can be more laborious due to the need to remove and clean the stones.
The choice between a ball refiner and a stone refiner will depend on the preferences of the chocolate maker, the type of chocolate he wishes to produce and the specific characteristics of his manufacturing process. Both types of machines are effective in refining chocolate, but offer slightly different results in terms of texture and production speed.
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100% CHEF’S CONFI KIT: INNOVATION IN SNACK COATING

The 100% Chef Confi Kit is the ideal complement for pastry and confectionery lovers. Designed to easily coat and caramelize a wide variety of pieces using chocolate, caramel, gelatin and flour paste (Snack Cover), this versatile confectionery drum allows the incorporation of additional accessories, facilitating the creation of new and delicious snacks, both sweet and savory.

Coating Innovation and Versatility

This equipment opens a new avenue for experimenting with different coating techniques. To maximize its use, it is important that the operator has basic pastry knowledge. With the coating course offered by Kakaolate, you will be able to get the most out of the Confi Kit, creating unique snacks with perfect coatings.

One of the most outstanding advances of the Confi Kit is the incorporation of curved paddles, which favor the turning of the food, guaranteeing uniform and continuous coating. This not only optimizes the coating process, but also increases production efficiency.

Recipes with the 100% Chef Confi Kit

Recipe 1: Passion Fruit and Coconut Confections

  • Freeze coconut cubes and place them in the drum of the confectioner at minimum speed.
  • Add warm frosting slowly with a pastry bag.
  • Add chocolate until the sprinkles are slightly stuck together. Use a spatula to ensure continuous movement.
  • Keep temperature below 25 °C to combine hot and cold.
  • Let the dragées rotate for a few hours until they are rounded and then solidify them overnight.
  • The next day, swirl the dragées again, adding chocolate coating with a pipette, and sprinkle with coconut milk powder for a speckled finish.

Recipe 2: Salted Macadamia Nuts and Madras Curry Dragees

    • Mantén los ingredientes fríos y el espacio de trabajo entre 14 y 18 °C.
    • Freeze macadamia nuts for 15 minutes.
    • Pour the macadamias into the Confi Kit and add curry topping slowly and evenly.
    • Control the temperature so that it does not exceed 22 °C, preventing the topping from melting.
    • Solidify the coating overnight and repeat the process adding chocolate slowly.

Tips para el Recubrimiento con Chocolate

  • Utiliza un mínimo de 500 g de ingredientes base.
  • Puedes usar cualquier tipo de chocolate.
  • Tempera el chocolate a una temperatura de 4 o 5 °C por encima de lo habitual.

Take Your Creations to the Next Level

The Confi Kit is an essential tool for professionals looking to expand their repertoire in the world of coating and confectionery. Are you ready to innovate and perfect your techniques?
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Technology for Cocoa Entrepreneurs: Equipment, Machinery, and Comparisons to Get Off to a Good Start

Chocolate entrepreneurship needs more than just passion: it needs the right tools. Whether you are starting at home or setting up your first artisan workshop, this article will help you understand what technology you need to produce quality chocolate, without overstretching your investment.
Why is it key to choose the right machinery?
The technology you use has a direct impact on:
– The quality of the final product
– The efficiency of your production
– The return on your investment
Knowing the right equipment for your stage of your venture is the difference between a smooth process or one full of obstacles.
Lab-scale equipment: for a low-risk start-up
Perfect for entrepreneurs who are still in the testing or training phase.
Main equipment:
  • Mini roasters: for small quantities (500 g to 2 kg).
  • Compact refiners (such as Premier or Spectra)
  • Manual mills and melangers
  • Basic or manual tempering machines
  • Small silicone or polycarbonate moulds
Advantages:
Low initial cost  Ideal for experimenting with recipes and origins Easy to operate and maintain
Machinery for artisan workshops: semi-intensive production
If you are already in demand or are opening a chocolate shop, this equipment gives you capacity without losing the artisanal touch.
Recommended:
  • Automatic roasters from 3 to 6 kg.
  • Refiners with higher capacity (10 to 20 kg)
  • Professional conching machines
  • Tempering machines
  • Packing machines or molds in series
Benefits:
Improves efficiency
Reduce production times
Professionalize the product without losing authenticity
Key comparisons for entrepreneurs
Team
Laboratory Scale
Taller Artesanal
Toaster
Manual or mini (<2 kg)
Toaster / Cocoatown / Capacity: 20 lbs (10 kg)
Refiner
Premier/Spectra (2-5 kg)
Refinador Inclinable Premier – 10LBS / DIAMOND
Tempering machine
Manual or water bath
Kadzama 20kg Tempering Machine / Load Capacity: 10 to 20 Kg
Molding
Manual
Molds / Brunner
 
Tip:
Don’t buy on impulse: define your production volume, space and budget first.
 What if I want to grow later?
The good news is that you can scale modularly. Many brands offer compatible and expandable equipment that allows you to grow without having to replace everything.
Conclusion: your workshop needs a technological heart
Entrepreneurship in artisan chocolate doesn’t mean improvising. With the right technology, you can maintain the artisanal essence without sacrificing efficiency and quality. Machinery is your best ally to make the leap from hobby to profitable business.
Would you like to receive a personalized guide with technical specifications, prices and suppliers?
Write to us or subscribe to the blog and receive more tools to scale your venture.
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Challenge, methods and crafts

Challenges of Manual Methods

In the vast world of food, many small and medium-sized enterprises opt for manual methods due to the high cost of industrial equipment. However, these processes are more laborious and time-consuming. With the refiner, you can simplify and speed up processes without compromising quality.

The Solution: Low-Cost Artisanal Refiners

In this competitive landscape, the Premier Tilting Refiner stands out as an affordable and efficient solution. With a capacity of up to 10 pounds, this equipment allows preserving artisanal recipes, reducing production times and facilitating the creation of high quality products at a reasonable cost.

What can you do with the Refiner?

This equipment is not only ideal for refining cocoa beans to make chocolate, but also has versatile applications in different industries. Some products you can create with the refiner include:

  • Nut butters: Almonds, peanuts, or other nuts.
  • Ice cream bases: Refined and with a smooth texture.
  • Caramels and gummies: To achieve a fine and uniform texture.
  • Spice blends: Dried herbs to obtain fine powders.
  • Sauces and emulsions: As mayonnaise or salad dressings.
  • Flours: From grains or legumes, ideal for bakery products or pasta.
  • Body creams: With a smooth and homogeneous texture.

Benefits of the Refiner in Various Industries

The refiner is a versatile tool that is not only applied in chocolate production, but also improves texture and uniform mixing in many other industries. Its low cost and ability to process different products make it a smart investment for any production line, both food and non-food.

Conclusion

At an affordable price of $900, the Premier Tilting Refiner is a key tool for any entrepreneur looking to deliver high quality products efficiently. This equipment allows you to strike a balance between quality craftsmanship and efficiency, helping your venture stand out in today’s competitive market.

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The star product of 2024: #Chocolate Bean to Bar.

According to research conducted by Barry Callebaut, the world’s leading #chocolate and #cocoa-based premium products group, nearly 70% of consumers want unique, multi-textured and multi-flavored chocolates. This trend is projected for global and regional chocolate markets in 2024 and beyond.
This finding is particularly encouraging for the Bean to Bar trade, which sees in this trend an opportunity to revalue its proposition. Bean to Bar chocolate producers are dedicated to every aspect of the process, from the care of the cocoa trees to the final packaging, participating meticulously in every detail to ensure the highest #quality of the product.
At Kakaolate, we carefully select the origin of the Colombian #cacao, which we then process to create our exclusive chocolate presentations. From the choice of specific varieties that meet our expectations of flavor and quality, to the packaging that not only protects the chocolate during transportation and storage, but also reinforces our commitment to sustainability, each step is carried out with precision.
It is essential to highlight the entire Bean to Bar process to understand that each chocolate bar represents the work, experience and passion accumulated throughout the life of the producers. This tradition has been the pillar of many generations.
Colombia is currently consolidating its position as one of the main cocoa growers at the international level, standing out for its flavor, tradition and sustainability throughout the production chain. This 2024 presents itself as an opportunity for significant growth, with a focus to further enhance its global presence. Would you like to learn more about the fascinating world of Bean to Bar chocolate? ¡Subscribe to our newsletter to receive the latest news, techniques and trends – don’t miss out!
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Where is cocoa cultivation headed in the next two years?

The world cocoa crop faces significant challenges that are shaping its immediate future. Factors such as climate change, plant diseases and fluctuations in demand are affecting both cocoa production and prices.
Production and Supply:
West Africa, especially Côte d’Ivoire and Ghana, continues to be the leading cocoa-producing region, contributing approximately 75% of world production. However, these areas are experiencing declining yields due to aging plantations, diseases and adverse weather conditions. These difficulties have led to a reduction in global cocoa supply.
Demand and Consumption:
Despite production challenges, demand for cocoa and cocoa products, such as chocolate, continues to increase, especially in emerging markets in Asia and in organic and high quality product segments. This increase in demand, combined with the decrease in supply, has contributed to a significant increase in cocoa prices.
Price Trends:
In recent months, cocoa prices have reached record levels. For example, between January and April 2024, the forward price increased by $7,513, reaching an all-time high of $11,722 per ton, representing an increase of 178.5% in just four months. Although there was a subsequent correction, prices remain high.
Outlook for the Next Two Years:
Production challenges, such as adverse weather conditions and plant diseases, are anticipated to persist in the near term. Without significant improvements in production in the next 2-3 years, cocoa could become a scarce commodity, which would keep prices high.
In summary, the cocoa crop faces a period of uncertainty, with limited supply and growing demand likely to keep prices high in the near future.
To learn more about the current trends in the cocoa market, please see the following analysis:
https://www.youtube.com/watch?v=iccDr9F_4sY
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RECIPES AND FORMULATIONS: CREATE YOUR OWN BARS, CHOCOLATES AND TABLETOP CHOCOLATE

The art of chocolate making goes far beyond taste. In this guide you will discover how to formulate authentic recipes, using key ingredients such as cocoa liquor, and how to adapt them according to the type of product you want to offer: from Bean to Bar bars to table chocolate with local identity.
Why is it important to know how to formulate?
A good formulation not only determines the taste, but also the flavor:
  • Texture and gloss.
  • Product shelf life.
  • Its differential value in the market.
Knowing how to formulate allows you to create a unique proposal, with its own identity, that remains consistent and profitable.
Base ingredient: Cocoa liquor or paste.
Cocoa liquor is the pure paste obtained after grinding the nibs. It is the base of any chocolate.
How is it used?
  • In chocolate bars, it is mixed with cocoa butter and sugar (depending on the desired percentage).
  • In table chocolate, it is sweetened and spiced to dissolve in water or milk.
Base recipe: Bean to Bar (70%)
Ingredients for 1 Kg:
  • 700 g de licor o pasta de cacao.
  • 300 g de azúcar refinada o morena.
  • 30 g de manteca de cacao (opcional).
Process:
  • Refine for 24 – 48 h.
  •  
  • Temper between 31 – 32 °C.
  • Pour into molds (Bars and table chocolate).
  • Cooling 16 – 18 °C.
Traditional recipe: Colombian table chocolate (100%)
Ingredients for 1 Kg:
  • 1,000 g cocoa liquor or cocoa paste.
  • 10 g cocoa butter (optional).
Process:
  • Melt the cocoa liquor or cocoa paste up to 50 °C.
  • Add the cocoa butter (previously melted).
  • Mold into bars or tablets at temperatures between 31 and 32 °C.
  • Pack with gloves to avoid melting the chocolate (body temperature 37°C).
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HOW TO MAKE HANDMADE CHOCOLATE AT HOME: STEP-BY-STEP GUIDE TO MAKING HANDMADE CHOCOLATE

How to make handmade chocolate at home: Step-by-step guide to making handmade chocolate

Chocolate is one of the few food products that has conquered people from all walks of life, cultures, ages and preferences. Its versatility and flavor make it appealing to a wide range of tastes, from pure artisan chocolate to those with different levels of sweetness.

This global reach demands very high quality standards in chocolate manufacturing. Although the production process may not be the most extensive in terms of time, its technical complexity and precise control at each stage are comparable to those of coffee, wine and cheese production. Each stage is crucial and can significantly influence the quality of the final product.

If you are an entrepreneur interested in the world of chocolate and want to know which machines optimize your production and guarantee a high quality product, here is a detailed guide to the key stages in the production of artisan chocolate:

Roasting: Cocoa beans are roasted to develop their flavor. This process can vary in temperature and time according to the desired flavor profile. It is essential to enhance the aromatic notes of Colombian and other types of cocoa.

Hulling: After roasting, the beans are hulled to separate the nibs from the shell. The nibs are the edible part that will be used to make chocolate.

Crushing: The nibs are ground into a paste called cocoa liquor. This process may involve a combination of crushing and grinding with a chocolate refining machine to obtain a fine, homogeneous paste.

Conching: The cocoa liquor is mixed with sugar and other ingredients in the conching machine. This process, which can take several hours, is crucial for developing the flavor and texture of the chocolate, eliminating harsh flavors and ensuring a smooth texture.

Tempering: The chocolate undergoes a tempering process in which it is heated and cooled in a controlled manner to ensure that the cocoa crystals form properly. This step is essential to obtain a glossy finish and prevent problems such as fat bloom.

Molding: The tempered chocolate is poured into molds to shape it. New ingredients, such as nuts or fruits, can be included at this stage if desired.

Cooling: Finally, the chocolate is cooled in a controlled manner in a chiller to solidify it and prepare it for packaging. This step is crucial to ensure that the chocolate maintains its quality and texture.

In summary, each stage of the chocolate manufacturing process is critical to achieving a high quality product. Modifying or replacing any of these steps can compromise the taste, texture, appearance and stability of the chocolate, negatively affecting the consumer experience.

By following these steps and using the right machines, such as a chocolate melting machine and other specialized equipment, you can create artisan chocolate that rivals the best chocolates in the world.

Dare to explore the art of chocolate making and enjoy the satisfaction of making your own chocolate from scratch!

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From San Luis Tolima to chocolate with identity: a family that decided to go beyond the bean

In San Luis, Tolima, a family has cultivated cacao with dedication and knowledge for years. Their farm, located in one of the country’s most promising agricultural areas, bears witness to the daily effort to produce excellent-quality beans. Until recently, their business focused on selling cacao beans, as many cacao-growing families in Colombia do. But something made them stop and ask themselves a fundamental question

What would happen if we didn’t just produce the bean, but also the chocolate?

Their curiosity to learn about the entire cacao process, from seed to bar, led them to a key decision: enroll in our Bean to Bar course. There, they discovered a world that goes far beyond fermentation and drying. They understood that cacao is not just a raw material, but the starting point of a sensorial, cultural, and creative experience.

What caught their attention most was the potential to transform their production into something with its own identity. It’s no longer just about selling an input, but about creating a final product that reflects the origin, flavor, and history of their farm. They learned that behind a good chocolate bar there are technical decisions, but also vision, design, and purpose. Their case represents many Colombian producers who have traditionally been good at growing coffee and cacao, but are now seeing a huge opportunity: creating value from the source. Moving from being suppliers to creators. From selling raw materials to offering an experience. Today, their goal is clear: to produce chocolate with its own character, a defined flavor profile, and a story that can be told and felt in every bar. They don’t just want to get to the bean: they want to create a product that speaks for them. And so, in a corner of Tolima, a family is preparing to show the world what it means to make chocolate from the heart of the cacao tree.

 

 

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De San Luis Tolima al chocolate con identidad: una familia que decidió ir más allá del grano

En San Luis, Tolima, una familia ha cultivado cacao con dedicación y conocimiento por años. Su finca, ubicada en una de las zonas con mayor potencial agrícola del país, es testigo del esfuerzo diario por producir un grano de excelente calidad. Hasta hace poco, su negocio se enfocaba en vender cacao en grano, como lo hacen muchas familias cacaoteras en Colombia. Pero algo los hizo detenerse y hacerse una pregunta fundamental: 

¿Qué pasaría si no solo produjéramos el grano, sino también el chocolate?

La curiosidad por conocer el proceso completo del cacao, desde la semilla hasta la barra, los llevó a tomar una decisión clave: inscribirse en nuestro curso Bean to Bar. Allí descubrieron un mundo que va mucho más allá de la fermentación y el secado. Entendieron que el cacao no es solo una materia prima, sino el punto de partida de una experiencia sensorial, cultural y creativa.
Lo que más les llamó la atención fue el potencial de transformar su producción en algo con identidad propia. Ya no se trata solo de vender un insumo, sino de crear un producto final que refleje el origen, el sabor y la historia de su finca.

 Aprendieron que detrás de una buena barra de chocolate hay decisiones técnicas, pero también hay visión, diseño y propósito. Su caso representa a muchos productores colombianos que han sido tradicionalmente buenos cultivando café y cacao, pero que ahora están viendo una oportunidad enorme: crear valor desde el origen. Pasar de ser proveedores a ser creadores. De vender materia prima a ofrecer una experiencia.Hoy, su meta es clara: producir chocolate con carácter propio, con un perfil de sabor definido y con una historia que se pueda contar y sentir en cada tableta. No solo quieren llegar al grano: quieren llegar a un producto que hable por ellos.Y así, en un rincón del Tolima, una familia se prepara para mostrarle al mundo lo que significa hacer chocolate desde el corazón del cacao.