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Challenge, methods and crafts

Challenges of Manual Methods

In the vast world of food, many small and medium-sized enterprises opt for manual methods due to the high cost of industrial equipment. However, these processes are more laborious and time-consuming. With the refiner, you can simplify and speed up processes without compromising quality.

The Solution: Low-Cost Artisanal Refiners

In this competitive landscape, the Premier Tilting Refiner stands out as an affordable and efficient solution. With a capacity of up to 10 pounds, this equipment allows preserving artisanal recipes, reducing production times and facilitating the creation of high quality products at a reasonable cost.

What can you do with the Refiner?

This equipment is not only ideal for refining cocoa beans to make chocolate, but also has versatile applications in different industries. Some products you can create with the refiner include:

  • Nut butters: Almonds, peanuts, or other nuts.
  • Ice cream bases: Refined and with a smooth texture.
  • Caramels and gummies: To achieve a fine and uniform texture.
  • Spice blends: Dried herbs to obtain fine powders.
  • Sauces and emulsions: As mayonnaise or salad dressings.
  • Flours: From grains or legumes, ideal for bakery products or pasta.
  • Body creams: With a smooth and homogeneous texture.

Benefits of the Refiner in Various Industries

The refiner is a versatile tool that is not only applied in chocolate production, but also improves texture and uniform mixing in many other industries. Its low cost and ability to process different products make it a smart investment for any production line, both food and non-food.

Conclusion

At an affordable price of $900, the Premier Tilting Refiner is a key tool for any entrepreneur looking to deliver high quality products efficiently. This equipment allows you to strike a balance between quality craftsmanship and efficiency, helping your venture stand out in today’s competitive market.

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The star product of 2024: #Chocolate Bean to Bar.

According to research conducted by Barry Callebaut, the world’s leading #chocolate and #cocoa-based premium products group, nearly 70% of consumers want unique, multi-textured and multi-flavored chocolates. This trend is projected for global and regional chocolate markets in 2024 and beyond.
This finding is particularly encouraging for the Bean to Bar trade, which sees in this trend an opportunity to revalue its proposition. Bean to Bar chocolate producers are dedicated to every aspect of the process, from the care of the cocoa trees to the final packaging, participating meticulously in every detail to ensure the highest #quality of the product.
At Kakaolate, we carefully select the origin of the Colombian #cacao, which we then process to create our exclusive chocolate presentations. From the choice of specific varieties that meet our expectations of flavor and quality, to the packaging that not only protects the chocolate during transportation and storage, but also reinforces our commitment to sustainability, each step is carried out with precision.
It is essential to highlight the entire Bean to Bar process to understand that each chocolate bar represents the work, experience and passion accumulated throughout the life of the producers. This tradition has been the pillar of many generations.
Colombia is currently consolidating its position as one of the main cocoa growers at the international level, standing out for its flavor, tradition and sustainability throughout the production chain. This 2024 presents itself as an opportunity for significant growth, with a focus to further enhance its global presence. Would you like to learn more about the fascinating world of Bean to Bar chocolate? ¡Subscribe to our newsletter to receive the latest news, techniques and trends – don’t miss out!
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Where is cocoa cultivation headed in the next two years?

The world cocoa crop faces significant challenges that are shaping its immediate future. Factors such as climate change, plant diseases and fluctuations in demand are affecting both cocoa production and prices.
Production and Supply:
West Africa, especially Côte d’Ivoire and Ghana, continues to be the leading cocoa-producing region, contributing approximately 75% of world production. However, these areas are experiencing declining yields due to aging plantations, diseases and adverse weather conditions. These difficulties have led to a reduction in global cocoa supply.
Demand and Consumption:
Despite production challenges, demand for cocoa and cocoa products, such as chocolate, continues to increase, especially in emerging markets in Asia and in organic and high quality product segments. This increase in demand, combined with the decrease in supply, has contributed to a significant increase in cocoa prices.
Price Trends:
In recent months, cocoa prices have reached record levels. For example, between January and April 2024, the forward price increased by $7,513, reaching an all-time high of $11,722 per ton, representing an increase of 178.5% in just four months. Although there was a subsequent correction, prices remain high.
Outlook for the Next Two Years:
Production challenges, such as adverse weather conditions and plant diseases, are anticipated to persist in the near term. Without significant improvements in production in the next 2-3 years, cocoa could become a scarce commodity, which would keep prices high.
In summary, the cocoa crop faces a period of uncertainty, with limited supply and growing demand likely to keep prices high in the near future.
To learn more about the current trends in the cocoa market, please see the following analysis:
https://www.youtube.com/watch?v=iccDr9F_4sY
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RECIPES AND FORMULATIONS: CREATE YOUR OWN BARS, CHOCOLATES AND TABLETOP CHOCOLATE

The art of chocolate making goes far beyond taste. In this guide you will discover how to formulate authentic recipes, using key ingredients such as cocoa liquor, and how to adapt them according to the type of product you want to offer: from Bean to Bar bars to table chocolate with local identity.
Why is it important to know how to formulate?
A good formulation not only determines the taste, but also the flavor:
  • Texture and gloss.
  • Product shelf life.
  • Its differential value in the market.
Knowing how to formulate allows you to create a unique proposal, with its own identity, that remains consistent and profitable.
Base ingredient: Cocoa liquor or paste.
Cocoa liquor is the pure paste obtained after grinding the nibs. It is the base of any chocolate.
How is it used?
  • In chocolate bars, it is mixed with cocoa butter and sugar (depending on the desired percentage).
  • In table chocolate, it is sweetened and spiced to dissolve in water or milk.
Base recipe: Bean to Bar (70%)
Ingredients for 1 Kg:
  • 700 g de licor o pasta de cacao.
  • 300 g de azúcar refinada o morena.
  • 30 g de manteca de cacao (opcional).
Process:
  • Refine for 24 – 48 h.
  •  
  • Temper between 31 – 32 °C.
  • Pour into molds (Bars and table chocolate).
  • Cooling 16 – 18 °C.
Traditional recipe: Colombian table chocolate (100%)
Ingredients for 1 Kg:
  • 1,000 g cocoa liquor or cocoa paste.
  • 10 g cocoa butter (optional).
Process:
  • Melt the cocoa liquor or cocoa paste up to 50 °C.
  • Add the cocoa butter (previously melted).
  • Mold into bars or tablets at temperatures between 31 and 32 °C.
  • Pack with gloves to avoid melting the chocolate (body temperature 37°C).
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HOW TO MAKE HANDMADE CHOCOLATE AT HOME: STEP-BY-STEP GUIDE TO MAKING HANDMADE CHOCOLATE

How to make handmade chocolate at home: Step-by-step guide to making handmade chocolate

Chocolate is one of the few food products that has conquered people from all walks of life, cultures, ages and preferences. Its versatility and flavor make it appealing to a wide range of tastes, from pure artisan chocolate to those with different levels of sweetness.

This global reach demands very high quality standards in chocolate manufacturing. Although the production process may not be the most extensive in terms of time, its technical complexity and precise control at each stage are comparable to those of coffee, wine and cheese production. Each stage is crucial and can significantly influence the quality of the final product.

If you are an entrepreneur interested in the world of chocolate and want to know which machines optimize your production and guarantee a high quality product, here is a detailed guide to the key stages in the production of artisan chocolate:

Roasting: Cocoa beans are roasted to develop their flavor. This process can vary in temperature and time according to the desired flavor profile. It is essential to enhance the aromatic notes of Colombian and other types of cocoa.

Hulling: After roasting, the beans are hulled to separate the nibs from the shell. The nibs are the edible part that will be used to make chocolate.

Crushing: The nibs are ground into a paste called cocoa liquor. This process may involve a combination of crushing and grinding with a chocolate refining machine to obtain a fine, homogeneous paste.

Conching: The cocoa liquor is mixed with sugar and other ingredients in the conching machine. This process, which can take several hours, is crucial for developing the flavor and texture of the chocolate, eliminating harsh flavors and ensuring a smooth texture.

Tempering: The chocolate undergoes a tempering process in which it is heated and cooled in a controlled manner to ensure that the cocoa crystals form properly. This step is essential to obtain a glossy finish and prevent problems such as fat bloom.

Molding: The tempered chocolate is poured into molds to shape it. New ingredients, such as nuts or fruits, can be included at this stage if desired.

Cooling: Finally, the chocolate is cooled in a controlled manner in a chiller to solidify it and prepare it for packaging. This step is crucial to ensure that the chocolate maintains its quality and texture.

In summary, each stage of the chocolate manufacturing process is critical to achieving a high quality product. Modifying or replacing any of these steps can compromise the taste, texture, appearance and stability of the chocolate, negatively affecting the consumer experience.

By following these steps and using the right machines, such as a chocolate melting machine and other specialized equipment, you can create artisan chocolate that rivals the best chocolates in the world.

Dare to explore the art of chocolate making and enjoy the satisfaction of making your own chocolate from scratch!

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From San Luis Tolima to chocolate with identity: a family that decided to go beyond the bean

In San Luis, Tolima, a family has cultivated cacao with dedication and knowledge for years. Their farm, located in one of the country’s most promising agricultural areas, bears witness to the daily effort to produce excellent-quality beans. Until recently, their business focused on selling cacao beans, as many cacao-growing families in Colombia do. But something made them stop and ask themselves a fundamental question

What would happen if we didn’t just produce the bean, but also the chocolate?

Their curiosity to learn about the entire cacao process, from seed to bar, led them to a key decision: enroll in our Bean to Bar course. There, they discovered a world that goes far beyond fermentation and drying. They understood that cacao is not just a raw material, but the starting point of a sensorial, cultural, and creative experience.

What caught their attention most was the potential to transform their production into something with its own identity. It’s no longer just about selling an input, but about creating a final product that reflects the origin, flavor, and history of their farm. They learned that behind a good chocolate bar there are technical decisions, but also vision, design, and purpose. Their case represents many Colombian producers who have traditionally been good at growing coffee and cacao, but are now seeing a huge opportunity: creating value from the source. Moving from being suppliers to creators. From selling raw materials to offering an experience. Today, their goal is clear: to produce chocolate with its own character, a defined flavor profile, and a story that can be told and felt in every bar. They don’t just want to get to the bean: they want to create a product that speaks for them. And so, in a corner of Tolima, a family is preparing to show the world what it means to make chocolate from the heart of the cacao tree.

 

 

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De San Luis Tolima al chocolate con identidad: una familia que decidió ir más allá del grano

En San Luis, Tolima, una familia ha cultivado cacao con dedicación y conocimiento por años. Su finca, ubicada en una de las zonas con mayor potencial agrícola del país, es testigo del esfuerzo diario por producir un grano de excelente calidad. Hasta hace poco, su negocio se enfocaba en vender cacao en grano, como lo hacen muchas familias cacaoteras en Colombia. Pero algo los hizo detenerse y hacerse una pregunta fundamental: 

¿Qué pasaría si no solo produjéramos el grano, sino también el chocolate?

La curiosidad por conocer el proceso completo del cacao, desde la semilla hasta la barra, los llevó a tomar una decisión clave: inscribirse en nuestro curso Bean to Bar. Allí descubrieron un mundo que va mucho más allá de la fermentación y el secado. Entendieron que el cacao no es solo una materia prima, sino el punto de partida de una experiencia sensorial, cultural y creativa.
Lo que más les llamó la atención fue el potencial de transformar su producción en algo con identidad propia. Ya no se trata solo de vender un insumo, sino de crear un producto final que refleje el origen, el sabor y la historia de su finca.

 Aprendieron que detrás de una buena barra de chocolate hay decisiones técnicas, pero también hay visión, diseño y propósito. Su caso representa a muchos productores colombianos que han sido tradicionalmente buenos cultivando café y cacao, pero que ahora están viendo una oportunidad enorme: crear valor desde el origen. Pasar de ser proveedores a ser creadores. De vender materia prima a ofrecer una experiencia.Hoy, su meta es clara: producir chocolate con carácter propio, con un perfil de sabor definido y con una historia que se pueda contar y sentir en cada tableta. No solo quieren llegar al grano: quieren llegar a un producto que hable por ellos.Y así, en un rincón del Tolima, una familia se prepara para mostrarle al mundo lo que significa hacer chocolate desde el corazón del cacao.

 

 

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Origin Stories and Colombian Cacao: Tales from Cacao-Growing Regions, Producer Profiles, and the Richness of National Cacao.

Discover the regions, hands, and flavors that bring our chocolate to life.
Colombian cacao is more than just a raw material: it’s culture, territory, and living history. In this blog section, we aim to take you to the heart of cacao-producing regions, introduce you to their producers, and show you how each bean has a story to tell.

What Makes Colombian Cacao Unique?

Colombia is renowned for its genetic diversity of fine and aromatic cacao, resulting in a variety of sensory profiles: fruity, floral, citrusy, spicy, and more.
Each region imparts its own signature to the bean, thanks to factors such as:
  • Altitude and climate
  • Traditional agricultural practices
  • Fermentation and drying with ancestral knowledge
Producer Profiles: The Guardians of Flavor
Meet those who make Colombian cacao possible:
Doña Yolanda – Quipile, Cundinamarca
A producer of Criollo cacao with floral notes and mild acidity. She has been cultivating in harmony with the land for over 15 years.
Asociación Asoprocao – Mapiripán, Meta
A community that transitioned from illicit crops to cacao as a symbol of peace. Their cacao has fruity tones and a story of resilience.
Don Ernesto – Tumaco, Nariño
A specialist in long fermentation, his cacao stands out for its intensity and notes of tropical fruits. He exports to Bean-to-Bar brands in Europe.
Tumaco: Cacao with body and character, ideal for intense blends.
Quipile: Delicate, floral, and slightly acidic.
Mapiripán: Fruity profile, with great potential in directed fermentations.
Santander: Classic, with a good base for blends or 70% chocolates.
 
Stories That Inspire
“When we plant cacao, we plant peace”.
— Producer in Meta.
 
“This cacao tastes like our mountain, the river, and the effort of my entire family”.
— Cacao grower from Santander.
 
Why Know the Origin?
Knowing the origin allows you to:
 
  • Differentiate yourself in the market with authentic storytelling.
  • Value the producer and pay a fair price.
  • Create products with identity and purpose.
 
Want to Learn More Stories?
Each month, we highlight a region and a sensory profile.
Follow us on our social networks!

 

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Training and Courses: Access Workshops, Training Dates, and News from Kakaolate’s Educational Program.

At Kakaolate, we are committed to sharing our knowledge and passion for artisan chocolate. Our educational program offers a variety of workshops and courses designed for entrepreneurs, chocolatiers, and enthusiasts eager to delve into the world of Bean to Bar chocolate making.
Why Train with Kakaolate?
Our courses go beyond recipes — they are proven methods focused on:
  • Profitability for small businesses
  • Technical and artisan mastery
  • Connection to the origin of Colombian cacao
 
Additionally, they are designed for entrepreneurs at all levels — from the curious beginner to the seasoned chocolatier.
Available Courses
  1. Bean to Bar Workshop (In-Person)
  • Learn the full process:
  • Bean selection and roasting
  • Refining and conching
  • Tempering, molding, and packaging
  • Calculations to scale your production
Ideal for those looking to create their own chocolate brand from scratch.
 
  1. Artisanal Panning Workshop
Discover how to coat nibs, nuts, and dried fruits with chocolate.
Includes:
  • Manual and semi-automatic panning techniques
  • Use of a panning drum
  • Chocolate formulation for coating
  • Tips for storage and packaging
Perfect for creating gourmet products with high commercial value.
 
Dates and Upcoming Workshops
Our workshops are held monthly with limited spots available.
Contact our advisor and reserve your spot in advance.
Follow us on social media to receive updates on new dates, discounts, and special workshops:
HTTPS://WWW.INSTAGRAM.COM/KAKAOLATE_CHOCOLAT/
 
What’s Included in Each Workshop?
  • Hands-on classes using real equipment
  • Materials kit and downloadable manual
  • Access to a private group with post-workshop support
  • Kakaolate Certificate of Participation
Modalities
In-person in Bogotá (full workshop with equipment)
 
Become a Purpose-Driven Chocolatier
Learning to transform cacao from its origin gives you power: the power to create authentic products, connect with the land, and generate income doing what you love.
 
Ready to Take the Leap?
Explore our course calendar and book your spot today!
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THE ART OF BEAN TO BAR

In the vast world of chocolate, products are crafted with distinctive characteristics and great creativity, combining flavors, textures, and ingenuity in their presentation. This approach has allowed the “Bean to Bar” method to establish itself as a prominent technique in Colombia’s chocolate market.

The “Bean to Bar” method, recognized for its bean-to-bar approach, represents a comprehensive philosophy in chocolate production. It emphasizes managing the entire process, from selecting cocoa beans to crafting the final chocolate bars, providing an unparalleled tasting experience. In today’s chocolate industry, a range of possibilities opens up for those looking to capitalize on the high demand for this delicious energy-rich food.

However, consumers of this type of chocolate are often very discerning when selecting and enjoying these sweets. This demands that production be carried out with specialized techniques to ensure a high-quality product that stands out in the competitive world of chocolate making.

With a market that demands precise knowledge for proper chocolate processing, Kakaolate presents itself as a facilitator of these techniques through its advanced “Bean to Bar” course. This course covers everything from the theory of cocoa and its components to bean selection, treatment methodology, processing, and tempering, including practical packaging techniques.

Personalized training offers participants the opportunity to understand each part of the process in detail, resolve doubts, and experience the stages as if they were doing it themselves. The exclusivity of the workshops offered by Kakaolate ensures attention to detail and to the concerns of attendees, thus providing a comprehensive and effective course for learning and applying this technique.